A Programmable Logic Controller, or PLC, is a ruggedized computer used for industrial automation. They can automate a specific process, machine function, or even an entire production line. This article, from our partners at Unitronics, provides an overview of PLCs.
The PLC receives information from connected sensors or input devices, processes the data, and triggers outputs based on pre-programmed parameters. Depending on the inputs and outputs, a PLC can monitor and record run-time data such as machine productivity or operating temperature, automatically start and stop processes, generate alarms if a machine malfunctions, and more. Programmable Logic Controllers are a flexible and robust control solution, adaptable to almost any application.
There are a few key features that set PLCs apart from industrial PCs, micro-controllers, and other industrial control solutions:
• I/O – The PLC’s CPU stores and processes program data, but input and output modules connect the PLC to the rest of the machine; these I/O modules are what provide information to the CPU and trigger specific results. I/O can be either analog or digital; input devices might include sensors, switches, and meters, while outputs might include relays, lights, valves, and drives. Users can mix and match a PLC’s I/O in order to get the right configuration for their application.
• Communications – In addition to input and output devices, a PLC might also need to connect with other kinds of systems; for example, users might want to export application data recorded by the PLC to a supervisory control and data acquisition (SCADA) system, which monitors multiple connected devices. PLCs offer a range of ports and communication protocols to ensure that the PLC can communicate with these other systems.
• HMI – In order to interact with the PLC in real time, users need an HMI, or Human Machine Interface. These operator interfaces can be simple displays, with a text-readout and keypad, or large touchscreen panels more similar to consumer electronics, but either way, they enable users to review and input information to the PLC in real time.
In today’s world of the Industrial Internet of Things (iIoT), and Industry 4.0 programmable controllers are called upon to communicate data via Web browser, connect to databases via SQL, and even to the cloud data via MQTT.
An All in One PLC like Unitronics’ integrates the controller with the HMI panel, creating a compact, easy-to-use automation solution. Users no longer need to establish PLC to panel communications and can program both the Ladder Logic and HMI design in a single software environment. An all-in-one approach saves time, reduces wiring, and cuts the cost of purchasing multiple devices.
A PLC program is usually written on a computer and then is downloaded to the controller
Most PLC programming software offers programming in Ladder Logic, or “C”. Ladder Logic is the traditional programming language. It mimics circuit diagrams with “rungs” of logic read left to right. Each rung represents a specific action controlled by the PLC, starting with an input or series of inputs (contacts) that result in an output (coil). Because of its visual nature, Ladder Logic can be easier to implement than many other programming languages. “C” programming is a more recent innovation. Some PLC manufacturers supply control programming software.
In addition to the traditional PLC described above, there are variations, including PLC + HMI controllers.
Unitronics is a pioneer in the manufacture and design of Programmable Logic Controllers with integrated HMI panels and built-in I/O. They launched the very first All-in-One PLC on the market and have continued to improve the technology based on market feedback and industry advancements.
Unitronics now offers several rugged PLC product lines to support a broad range of system requirements. Compactly designed, these game-changing controllers create immediate savings by eliminating time-intensive tasks such as PLC-Panel wiring and communication setup. Unitronics supports the All-in-One concept with revolutionary software that enabled Ladder control, HMI design, and all hardware and communication configuration to be programmed in a single, simple software environment.
What is the definition of PLC?, Unitronics, 2023, https://www.unitronicsplc.com/what-is-plc-programmable-logic-controller/
Ensuring Compliance with Industry and Governmental Labeling Regulations The importance of legible, accurate barcodes, text, and symbols cannot be overstated in today’s regulatory landscape. Any inconsistencies in quality can result in costly recalls, rejected products,
Omron’s HD Output Series is a machine vision camera and one of the simplest industrial cameras on the market to set up. It features a brilliant HD 1080p resolution and a smooth 60 frames per
Engineers are problem solvers by nature. When presented with a cybersecurity issue, their immediate focus is often on finding a solution. This instinctive reaction can be beneficial in many scenarios, but it can also have
As the global energy revolution unfolds, storage technologies like BESS (Battery Energy Storage System) are revolutionizing our understanding of power supply. While the focus is often on the high initial construction cost of BESS, the
MSI TEC is pleased to announce that we are now an authorized distributor for TSLOTS by Bonnell Aluminum, proudly serving the western United States. TSLOTS is the industry leader in T-slotted aluminum extrusions, manufactured entirely
The aerospace industry requires high performance systems and components that can withstand extreme conditions. Motion control products from THK are designed specifically for use in vacuums and challenging aerospace environments. Their LM Guides, Ball Splines
IP ratings play a crucial role in safeguarding equipment from dust or water damage. Oriental Motor’s FPW Series AC motors conform to the IEC standard IP67 and are watertight and dust resistant. They can withstand
Water and dust can cause electric and electronic equipment to deteriorate or malfunction. To combat this, the International Electrotechnical Commission (IEC) has created the ingress protection (IP) ratings. These ratings assess the level of resistance
Be the first to learn about classes, training, webinars, products news and more.
